• info@drillworx.us
  • 715-298-5893
  • 321 Stark St, Randolph WI 53956

HDD Tools & Equipment

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Complete HDD Tooling for Horizontal Directional Drilling

Professional-Grade Reamers, Drill Stem, Swivels & Accessories

Drillworx supplies a massive range of HDD tools and equipment needed for successful horizontal directional drilling projects. With over 2,265 HDD products in stock, we carry professional-grade tooling compatible with all major HDD rig manufacturers including Vermeer, Ditch Witch, and more.

Selecting the right HDD tooling is critical for project success. The soil dictates the tool - choosing a reamer or bit specifically designed for the predominant ground type on your bore is the key to efficiency and profitability. Our inventory of over 2,265 HDD products includes paddle reamers, barrel reamers, fly cutters, rock reamers, drill stem, locating equipment, and all the accessories contractors need to complete underground utility installations on schedule. What's shown on this page is just a sample - call us for our complete catalog.

HDD Tools We Stock at Drillworx

Backreamers
  • Fluted Button 8"-14" (505-1060)
  • Sand Shark 6"-18" (505-1080 series)
  • Clay Whip 10"-16" (505-1383)
  • Tadpull w/ Swivel (505-2176CR)
  • Reverse Radial Flow 16" (505-1079)
  • ...plus many more sizes & styles
Pilot Bits
  • Vermeer Steep Taper 4"-5.5"
  • Ditch Witch Razorback
  • Hurricane Bits (505-9198)
  • Tough Bit 6" (505-9104)
  • All Terrain Hard Faced
  • ...and more brands & sizes
Sonde Housings
  • Incredibit 2.75"-3.5" (505-4490)
  • Slant Head DW/Vermeer
  • DigiTrak Blocks (505-2614)
  • UM-Echo 90 (505-2616)
  • Housing Savers
  • ...and more configurations
Swivels & Accessories
  • Swivels 15K-110 Ton
  • Breakaway Swivels (505-1946)
  • Pull Tabs 2 3/8" (505-1121)
  • Crossover Adapters
  • Sub Savers
  • ...and many more accessories

Showing a small sample of our inventory. Our full HDD catalog includes over 2,265 products across backreamers, drill pipe, adapters, locating equipment, swivels, and accessories. Call for our complete catalog.

HDD Reamers & Backreaming Tools

After drilling a pilot bore, backreamers enlarge the hole for product pullback. Selecting the right reamer type depends on soil conditions and project requirements. Using the wrong reamer can result in stuck tooling, collapsed boreholes, or excessive wear. We stock the complete range of reamer types for every ground condition.

Paddle Reamers

Paddle reamers feature multiple flat blades radiating from a central body, designed specifically for soft, unstable soils like sand, loose loam, and reactive clay. The open blade design mixes drilling fluid with cuttings to create a supportive slurry that coats borehole walls, preventing collapse in loose sand and keeping sticky clay from swelling shut.

Technical Specifications:
  • Diameters: 6" to 36"+ (larger for maxi-rigs)
  • Connections: API box threads (2-3/8", 2-7/8", 3-1/2" Reg)
  • Cutting Structures: Carbide cutter segments on paddles
  • Fluid Porting: Integrated jet nozzles for enhanced mud flow
  • Best For: Sand, loose silt, reactive clay, soft loam
  • Key Benefit: Lower pullback pressure vs. solid body tools

Pro Tip: In reactive clay, use a fluted paddle design to prevent clay balling. Always pair with high-viscosity bentonite for sand or clay inhibitors for reactive formations.

Barrel Reamers

Barrel reamers are cylindrically shaped with a closed, solid body that provides high stability and even distribution of cutting forces. Rather than aggressively cutting, barrel reamers compact and stabilize the borehole by pressing loosened soil into the walls - highly effective in granular soils like sand, gravel, and other non-cohesive ground.

Technical Specifications:
  • Diameters: 8" to 30"+ for maxi-rig applications
  • Connections: API-threaded tool joints or sub adaptors
  • Features: Internal mud baffles, central mandrel for neutral buoyancy
  • Surface: Shallow cutting teeth/ridges with fluid nozzles
  • Best For: Loose sand, gravel, sandy clay, dry/moderate moisture
  • Sizing Rule: Minimum 1.5x product pipe diameter

Pro Tip: Use barrel reamers for intermediate and final reaming passes after a fly cutter loosens material. Ideal for long, straight bores where maintaining a true, round borehole is critical.

Fly Cutter Reamers

Fly cutter reamers (also called spoked reamers) feature several radial arms with carbide-tipped cutting bits that aggressively cut and mix soil rather than compacting it. The open, spokes-and-blades design generates lower torque and less drag compared to full-body reamers, making them ideal for initial hole enlargement in tougher cohesive soils.

Technical Specifications:
  • Diameters: 6" to 48"+ multi-arm configurations
  • Connections: API box connection to drill string
  • Cutters: Replaceable carbide picks (conical for harder ground)
  • Design: Modular arms with integrated fluid jets
  • Best For: Stiff clay, shale, layered soils, mixed ground
  • Operation: Moderate pullback speed with ample drilling fluid

Pro Tip: Fly cutters excel at cutting through clay without balling up and can handle soft rock, tree roots, and mixed ground with varying density. Inspect arms and cutter bolts after each use.

Rock Reamers & Hole Openers

Rock reamers are heavy-duty tools built to grind, cut, or crush solid rock formations during back-reaming. We stock both roller cone rock reamers (with multiple rotating tri-cone cutters) and PDC reamers (with fixed polycrystalline diamond compact cutting surfaces) for different rock types and formation hardness levels.

Roller Cone Rock Reamers:
  • Design: Multiple rotating roller-cone cutters (like oilfield tri-cones)
  • Cutters: TCI (tungsten carbide inserts) or milled steel teeth
  • Bearings: Sealed journal bearings with premium grease
  • Materials: AISI 4145H alloy steel body
  • Best For: Very hard, abrasive rock (granite, sandstone, chert)
PDC Rock Reamers:
  • Design: Fixed cutter blocks with industrial diamond surfaces
  • Operation: Higher RPM, lower weight-on-bit, smooth cutting
  • Advantage: No moving parts - no bearings to fail
  • Best For: Medium-hard, non-abrasive rock (shale, limestone)

Tapered & Fluted Reamers

Tapered reamers gradually increase in diameter, providing controlled enlargement that cuts gradually and maintains stability through soil transitions. These tools are excellent for mixed layers and heterogeneous soils where gradual bore opening reduces sudden stress on the formation and drill string.

Technical Features:
  • Tapered Design: Gradual diameter increase for controlled cutting
  • Fluted Profiles: Spiral channels for efficient cuttings transport
  • Replaceable Cutters: Carbide teeth and blade segments
  • Best For: Layered sand/clay, glacial till, mixed ground
  • Step Reaming: Use progressively larger tools (8" to 12" to 18" to 24")
  • Maintenance: Quick field service and cutter replacement

Specialty & Combination Reamers

For challenging ground conditions, we offer specialty reamer configurations including two-stage assemblies, mixing reamers, compaction tools, and swabbing reamers designed for specific applications and ground conditions.

Specialty Options:
  • Two-Stage Assemblies: Fly cutter + barrel reamer for mixed ground
  • Mixing Reamers: Enhanced fluid circulation in wet soils
  • Compaction Reamers: Stabilization in loose granular material
  • Swabbing Reamers: Aggressive hole cleaning and debris removal
  • Sizes: 200mm to 1500mm+ for maxi-rig applications
  • Custom Configurations: Application-specific designs available
We stock hundreds of backreamer SKUs including fluted, sand shark, clay whip, barrel, stacked plate, spline, and TCI hole openers in sizes from 4.5" to 36"+. The products shown above represent just a fraction of our full reamer inventory.Call 715-298-5893 for availability on specific sizes and configurations.

Drill Stem, Pipe & API Connections

The drill stem is the backbone of an HDD operation, connecting the surface rig to downhole tools. HDD drill pipes are made from high-strength alloy steel (commonly API 5DP S-135 grade with 135,000 psi yield strength) and engineered to handle cyclic bending, torque, tension, and pumping of drilling fluid.

HDD Drill Pipe & Rods
Materials & Construction:
  • Steel Grade: API 5DP S-135 heat-treated alloy (135,000 psi yield)
  • Construction: One-piece forged or friction-welded tool joints
  • Diameters: 1.66" (mini-rigs) to 6-3/4" (maxi-rigs)
  • Lengths: 5ft, 6ft (mini), 10ft, 15ft (mid-size), 20ft, 30ft (maxi)
  • Design: Internal flush for efficient mud flow
  • Bend Radius: Engineered for minimum ~100ft bend radius (10ft rod)
Rig Compatibility:
  • Vermeer: Firestick rods (e.g., #650 for D36x50, ~5,000 ft-lbs torque)
  • Ditch Witch: DW1.9, DW2.11 threads for JT series drills
  • API Standard: 2-7/8" IF double-shoulder connections for maxi-rigs
  • We stock 100+ drill rod SKUs - call for your rig-specific configuration
API Thread Connections & Crossovers
Standard API Connections:
  • 2-3/8" API Reg: Small/medium rigs (~3,000-4,000 ft-lbs torque)
  • 2-7/8" API Reg: Medium/large rigs (common on maxi-units)
  • 3-1/2" API Reg: Large pipeline installations
  • 4-1/2" API IF: Heavy pipeline rigs (~18,000 ft-lbs torque)
  • Thread Form: 60 degree tapered with specified pin lengths/pitches
Crossovers & Adapters:
  • Thread adapters for mixed brand equipment
  • Bent subs for directional control
  • Slip adapters and quick connects
  • Hardened tool joints and wear sleeves
  • Custom machining for proprietary threads
  • We stock 140+ adapter and crossover SKUs - call for specific configurations
Thread Maintenance Best Practice: Keep threads clean and apply API thread compound before making connections. Follow manufacturer recommended makeup torque specifications. Use thread gauges periodically to check wear tolerance per API standards. Over-torquing can crack connections; under-torquing can lead to unscrewing downhole.

Sonde Housings & Locating Equipment

Accurate tracking of the bore path is essential in HDD. Sonde housings contain an electronic transmitter (sonde) that emits signals detected by a surface receiver to determine the tool's depth, orientation, and direction. We stock housings compatible with all major locating systems.

Sonde Housings
Housing Design Features:
  • Construction: Robust steel collar with internal transmitter cavity
  • Connections: Front connects to bit, back to drill pipe
  • Signal Window: Non-magnetic or stainless sections for signal propagation
  • Fluid Ports: Integrated jets for drilling fluid flow through bit
  • Access: Rear-load or side-load configurations for sonde insertion
  • Sealing: O-ring seals, threaded end caps with bolts or collar
Typical Specifications:
  • Outer Diameter: 3" - 4" (to fit walkover sonde sizes)
  • Housing Length: 12" - 18" typical
  • Transmitter Fit: ~1.25" or ~1.5" diameter sondes
  • Internal Padding: Foam or centralizers for shock absorption
DigiTrak/DCI Compatibility
Locating System Specifications:
  • Frequency Range: 4 kHz - 45 kHz (selectable for soil conditions)
  • Standard Depth: 15-20m (50-65 ft) typical models
  • Extended Depth: Up to 30m (100 ft) specialty long-range sondes
  • DigiTrak F5 Falcon FT2: 38cm x 3.2cm, ~22m depth, 4.5-45 kHz
  • Data Transmitted: Pitch angle, roll index, battery status, ID signal
Compatible Systems:
  • DCI/DigiTrak: F2, F5, Falcon series (industry standard)
  • Ditch Witch/Subsite: 12 kHz, 19 kHz, 29 kHz fixed frequency
  • Adapters: Swappable housings for multiple transmitter types
  • We carry a wide range of sonde housings and locating accessories - call for your system's compatibility
Installation Best Practice: Test sonde above ground with locator before drilling. Ensure fresh batteries (lithium or rechargeable as specified). Align orientational reference arrow with housing scribe mark for accurate steering. In conductive wet clays, use lower-frequency or higher-power sonde for better signal penetration.

HDD Swivels - Load Ratings, Bearings & Maintenance

During pullback, an HDD swivel is the critical link between the rotating drill string and the stationary product pipe. Swivels transfer tensile load while isolating rotation, preventing torque damage to installed product. Proper selection and maintenance is vital for safe pullback.

Swivel Load Ratings
Capacity Selection Factors:
  • Product pipe strength and weight
  • Bore length and hole friction
  • Hole diameter and ground conditions
  • Rig pullback force capacity
Available Load Ratings:
  • Small Utility: 1,800 - 10,000 lbs working load
  • Medium HDD: 10,000 - 50,000 lbs working load
  • Large HDD: 50,000 - 120,000 lbs working load
  • Maxi-Rig Pipeline: 120,000 - 500,000+ lbs working load
Break-Away Swivels:
  • Designed shear pins for specific break loads (8,000 - 15,000+ lbs)
  • Protects product pipe from excessive tension
  • Match break-away rating to product maximum tension limit
  • Keep spare replacement pins on site
  • Multiple swivel ratings and configurations in stock - call for availability
Bearing Types & Maintenance
Bearing Design:
  • Thrust Ball Bearings: Preferred - handle radial/axial loads, high shear strength
  • Needle/Roller Bearings: High capacity but sensitive to misalignment
  • Construction: Twin row ball bearing, double-sealed typical
  • Body Styles: Clevis-to-clevis or threaded-end configurations
Maintenance Schedule:
  • After Each Use: Pump fresh grease until clean purge visible
  • Lubricant: Calcium-complex grease (resists bentonite washout)
  • Avoid: Lithium greases (break down in clay/bentonite)
  • Inspection: Check rotation smoothness, no grinding noise
  • Replace: Worn clevis pins, damaged seals, flat-spotted pins
Rod Wipers & Cleaners
  • Remove mud and debris from drill pipe
  • Replaceable rubber wiper elements
  • Adjustable mounting brackets
  • Extends pipe thread life
  • Reduces contamination at rig
Jaw Dies & Breakout Tools
  • Replacement jaw dies for pipe handling
  • Compatible with Vermeer, Ditch Witch, and other major rigs
  • Hardened steel construction
  • Breakout wrenches and chain tongs
  • Thread protectors and safety equipment
  • ...and more - call for your rig model
Pulling Eyes & Attachments
  • Pulling heads for HDPE, PVC, steel pipe
  • Cable and conduit pulling grips
  • Shackles and clevis connections
  • Load-rated hardware
  • Custom fabrication available
  • ...plus more pullback accessories in stock

Formation-Specific Tool Selection Guide

Matching your HDD tooling to ground conditions is paramount for efficiency and avoiding problems. Use this guide based on soil investigation data and your drilling experience to select optimal tools.

Soft & Unstable Soils
Sand, Loose Silt, Unconsolidated Fill:
  • Primary Tool: Barrel or compaction reamers (press walls firm)
  • First Pass: Paddle reamer to mix fluid and create slurry
  • Avoid: Aggressive cutting reamers (cause voids/cave-ins)
  • Fluid: High-viscosity bentonite for strong filter cake
  • Technique: Short ream advances, frequent breaker trips
Sticky Clay & Gumbo:
  • Primary Tool: Fly cutters or fluted reamers (open profile)
  • Alternative: Paddle reamers with fluid jets
  • Avoid: Barrel reamers (will pack with clay, increase torque)
  • Fluid: Add clay inhibitors and polymers
  • Technique: High flow, maintain pullback speed to prevent suction
Mixed & Hard Ground
Mixed Soils (Sand/Clay Layers, Glacial Till, Gravel):
  • Primary Tool: Fly cutter or tapered reamer (handles varied material)
  • Assembly: Two-stage (fly cutter front + barrel reamer behind)
  • Technique: Step reaming - 8" to 12" to 18" to 24" progressively
  • Monitor: Torque and pullback closely; don't force through tough spots
Hard Soils, Soft Rock (Hardpan, Shale, Caliche):
  • Primary Tool: Fly cutters with carbide pick teeth or PDC reamers
  • Cutters: Chevron-style teeth to gouge brittle material
  • Technique: Adequate down-pressure (WOB), higher mud flow
  • Note: Monitor cutter wear closely; replace when needed
Solid Rock & Cobbles:
  • Pilot Bore: Mud motor with rock bit (tri-cone or PDC)
  • Hard/Abrasive Rock: Roller cone hole-openers (TCI inserts)
  • Medium-Hard Rock: PDC reamers (faster cutting, no bearings)
  • Technique: Slow, steady progress; high torque; ream then flush
  • Contingency: Have fishing assembly ready for stuck tools

HDD Reamer Sizing Reference

Industry best practice recommends sizing your final reamer at minimum 1.5x the product pipe diameter to ensure adequate clearance for pullback. Larger sizing (up to 2x) may be needed in sticky or collapsing soils.

Product Pipe DiameterMinimum Reamer (1.5x)Recommended for Problem Soils (2x)
4" (100mm)6" (150mm)8" (200mm)
6" (150mm)9" (230mm)12" (300mm)
8" (200mm)12" (300mm)16" (400mm)
12" (300mm)18" (450mm)24" (600mm)
16" (400mm)24" (600mm)32" (800mm)
24" (600mm)36" (900mm)48" (1200mm)

Why HDD Contractors Choose Drillworx Tooling

Industry Expertise

Deep knowledge of HDD tooling for every formation type and rig configuration

2,265+ HDD Products

One of the largest HDD tooling inventories available - reamers, drill stem, adapters, swivels, and accessories

Technical Support

Expert guidance on tool selection based on your soil conditions and project requirements

Fast Availability

Multiple stocking locations for quick delivery when your project can't wait

Get the Right HDD Tools for Your Project

With over 2,265 HDD products in stock, we carry far more than what's listed on this page. Talk to our HDD tooling specialists about your ground conditions and project requirements. We'll help you select the optimal tools for successful underground utility installation - because the soil dictates the tool, and choosing right the first time keeps your project on schedule and profitable.

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