Products / HDD Tools

Complete HDD tooling for horizontal directional drilling.

Over 2,265 HDD products in stock — paddle reamers, barrel reamers, fly cutters, rock reamers, drill stem, sonde housings, swivels, and accessories. Compatible with all major rig manufacturers including Vermeer, Ditch Witch, and American Augers. The soil dictates the tool — choosing right keeps your project on schedule and profitable.

Inventory

HDD tools we stock at Drillworx.

A small sample of our active inventory across backreamers, drill pipe, adapters, locating equipment, swivels, and accessories.

Backreamers

  • Fluted Button 8"–14" (505-1060)
  • Sand Shark 6"–18" (505-1080 series)
  • Clay Whip 10"–16" (505-1383)
  • Tadpull w/ Swivel (505-2176CR)
  • Reverse Radial Flow 16" (505-1079)
  • ...plus many more sizes & styles

Pilot bits

  • Vermeer Steep Taper 4"–5.5"
  • Ditch Witch Razorback
  • Hurricane Bits (505-9198)
  • Tough Bit 6" (505-9104)
  • All Terrain Hard Faced
  • ...and more brands & sizes

Sonde housings

  • Incredibit 2.75"–3.5" (505-4490)
  • Slant Head DW/Vermeer
  • DigiTrak Blocks (505-2614)
  • UM-Echo 90 (505-2616)
  • Housing savers
  • ...and more configurations

Swivels & accessories

  • Swivels 15K–110 ton
  • Breakaway swivels (505-1946)
  • Pull tabs 2-3/8" (505-1121)
  • Crossover adapters
  • Sub savers
  • ...and many more accessories

Our full HDD catalog includes over 2,265 products across backreamers, drill pipe, adapters, locating equipment, swivels, and accessories. What you see here is just a sample.

Reamers

HDD reamers & backreaming tools.

After drilling a pilot bore, backreamers enlarge the hole for product pullback. Selecting the right reamer type depends on soil conditions and project requirements.

Paddle reamers

Multiple flat blades radiating from a central body, designed for soft, unstable soils like sand, loose loam, and reactive clay.

  • Diameters: 6" to 36"+ (larger for maxi-rigs)
  • Connections: API box threads (2-3/8", 2-7/8", 3-1/2" Reg)
  • Cutting structures: carbide cutter segments on paddles
  • Best for: sand, loose silt, reactive clay, soft loam
  • Key benefit: lower pullback pressure vs. solid body tools

In reactive clay, use a fluted paddle design to prevent clay balling. Always pair with high-vis bentonite.

Barrel reamers

Cylindrically shaped with a closed, solid body that compacts and stabilizes the borehole — highly effective in granular soils.

  • Diameters: 8" to 30"+ for maxi-rig applications
  • Connections: API-threaded tool joints or sub adaptors
  • Features: internal mud baffles, central mandrel for neutral buoyancy
  • Best for: loose sand, gravel, sandy clay, dry/moderate moisture
  • Sizing rule: minimum 1.5× product pipe diameter

Use barrel reamers for intermediate and final reaming passes after a fly cutter loosens material.

Fly cutter reamers

Several radial arms with carbide-tipped cutting bits that aggressively cut and mix soil rather than compacting it.

  • Diameters: 6" to 48"+ multi-arm configurations
  • Cutters: replaceable carbide picks (conical for harder ground)
  • Design: modular arms with integrated fluid jets
  • Best for: stiff clay, shale, layered soils, mixed ground
  • Operation: moderate pullback speed with ample drilling fluid

Fly cutters excel at cutting through clay without balling up, and can handle soft rock and tree roots.

Rock reamers & hole openers

Heavy-duty tools built to grind, cut, or crush solid rock formations during back-reaming.

  • Roller cone: rotating tri-cone cutters with TCI inserts
  • PDC: fixed cutter blocks with industrial diamond surfaces
  • Bearings: sealed journal bearings with premium grease
  • Best for: very hard, abrasive rock (granite, sandstone, chert)

PDC reamers excel in medium-hard, non-abrasive rock — no bearings to fail.

Tapered & fluted reamers

Gradually increase in diameter, providing controlled enlargement that maintains stability through soil transitions.

  • Tapered design: gradual diameter increase for controlled cutting
  • Fluted profiles: spiral channels for efficient cuttings transport
  • Replaceable cutters: carbide teeth and blade segments
  • Best for: layered sand/clay, glacial till, mixed ground
  • Step reaming: 8" to 12" to 18" to 24" progressively

Specialty & combination

For challenging ground conditions: two-stage assemblies, mixing reamers, compaction tools, and swabbing reamers.

  • Two-stage: fly cutter + barrel reamer for mixed ground
  • Mixing: enhanced fluid circulation in wet soils
  • Compaction: stabilization in loose granular material
  • Swabbing: aggressive hole cleaning and debris removal
  • Sizes: 200mm to 1500mm+ for maxi-rig applications

Drill stem

Drill stem, pipe & API connections.

The backbone of an HDD operation. HDD drill pipes are made from high-strength alloy steel (commonly API 5DP S-135 grade with 135,000 psi yield strength) engineered to handle cyclic bending, torque, tension, and pumping of drilling fluid.

HDD drill pipe & rods

  • Steel grade: API 5DP S-135 heat-treated alloy (135,000 psi yield)
  • Construction: one-piece forged or friction-welded tool joints
  • Diameters: 1.66" (mini-rigs) to 6-3/4" (maxi-rigs)
  • Lengths: 5/6/10/15/20/30 ft depending on rig class
  • Vermeer: Firestick rods (e.g., #650 for D36x50)
  • Ditch Witch: DW1.9, DW2.11 threads for JT-series drills
  • We stock 100+ drill rod SKUs

API thread connections & crossovers

  • 2-3/8" API Reg: small/medium rigs (~3,000–4,000 ft-lbs)
  • 2-7/8" API Reg: medium/large rigs (common on maxi-units)
  • 3-1/2" API Reg: large pipeline installations
  • 4-1/2" API IF: heavy pipeline rigs (~18,000 ft-lbs)
  • Bent subs for directional control
  • Slip adapters and quick connects
  • Custom machining for proprietary threads
  • We stock 140+ adapter and crossover SKUs

Locating

Sonde housings & locating equipment.

Accurate tracking of the bore path is essential. Sonde housings contain a transmitter that emits signals detected by a surface receiver — depth, orientation, direction. We stock housings compatible with all major locating systems.

Sonde housings

  • Construction: robust steel collar with internal transmitter cavity
  • Connections: front to bit, back to drill pipe
  • Signal window: non-magnetic or stainless sections
  • Fluid ports: integrated jets for drilling fluid flow
  • Access: rear-load or side-load sonde insertion
  • Outer diameter: 3"–4" to fit walkover sonde sizes
  • Housing length: 12"–18" typical

DigiTrak / DCI compatibility

  • Frequency range: 4 kHz – 45 kHz selectable
  • Standard depth: 15–20m (50–65 ft) typical
  • Extended depth: up to 30m (100 ft) specialty long-range
  • DigiTrak F5 Falcon FT2: 38cm × 3.2cm, ~22m depth
  • Data: pitch angle, roll index, battery, ID signal
  • Compatible with DCI/DigiTrak F2/F5/Falcon series
  • Ditch Witch / Subsite 12, 19, 29 kHz fixed frequency

Installation best practice

Test sonde above ground with locator before drilling. Ensure fresh batteries (lithium or rechargeable as specified).

  • Align orientation arrow with housing scribe mark
  • In conductive wet clays, use lower-frequency sonde for better signal penetration
  • Higher-power sonde improves depth accuracy in tough conditions
  • Inspect housing for wear and signal window damage between jobs

Pullback

HDD swivels — load ratings, bearings, maintenance.

During pullback, an HDD swivel is the critical link between the rotating drill string and the stationary product pipe. Swivels transfer tensile load while isolating rotation, preventing torque damage to installed product.

Swivel load ratings

  • Small utility: 1,800 – 10,000 lbs working load
  • Medium HDD: 10,000 – 50,000 lbs working load
  • Large HDD: 50,000 – 120,000 lbs working load
  • Maxi-rig pipeline: 120,000 – 500,000+ lbs working load
  • Selection factors: product pipe strength, bore length, hole friction, rig pullback capacity

Break-away swivels

  • Designed shear pins for specific break loads (8,000 – 15,000+ lbs)
  • Protects product pipe from excessive tension
  • Match break-away rating to product maximum tension limit
  • Keep spare replacement pins on site

Bearings & maintenance

  • Thrust ball bearings: preferred — handle radial/axial loads
  • Construction: twin row ball bearing, double-sealed typical
  • After each use: pump fresh grease until clean purge visible
  • Lubricant: calcium-complex grease (resists bentonite washout)
  • Avoid: lithium greases (break down in clay/bentonite)

Reference

HDD reamer sizing reference.

Industry best practice recommends sizing your final reamer at minimum 1.5× the product pipe diameter to ensure adequate clearance for pullback. Larger sizing (up to 2×) may be needed in sticky or collapsing soils.

Product pipe diameterMinimum reamer (1.5×)Recommended for problem soils (2×)
4" (100mm)6" (150mm)8" (200mm)
6" (150mm)9" (230mm)12" (300mm)
8" (200mm)12" (300mm)16" (400mm)
12" (300mm)18" (450mm)24" (600mm)
16" (400mm)24" (600mm)32" (800mm)
24" (600mm)36" (900mm)48" (1200mm)

Final reamer is the last pass before pulling product. Step reaming (e.g., 8 → 12 → 18 → 24) is standard practice in mixed soils.

Get the right HDD tools

2,265+ HDD products in stock.

Talk to our HDD tooling specialists about your ground conditions and project requirements. The soil dictates the tool — we'll help you select right the first time.